The Weirdest Safety Violations OSHA has Cited – and others they would have!

Can anyone tell me where the first aid kit is?

Weird Things OSHA has Cited...

…and others they probably would have! A Rogue’s Gallery of bad ideas…

For Fall Prevention and Rigging Training, call Safety Resource Associates at (804) 310-6396If any of the scenarios in our Rogue’s Gallery below eerily remind you of your own crew, we are here to help!
We provide industry-standard training by OSHA-certified instructors, tailored to your company’s needs:
  • Safety Training for Construction Workers as well as those in the Electrical, Mechanical Engineering, and other industries
  • Rigging & Fall Prevention Training
  • Company Driver Training
  • Industrial Hygiene Training and more!
We can also assess your jobsite for risk, as well as run mock-OSHA inspections to bulletproof you for OSHA inspections! Call Ed Boulanger, Principle Consultant at Safety Resource Associates, LLC, Virginia’s strongest, most effective risk, safety, and health consultants since 2006. _______________________________ Q: What are some examples of OSHA violations?
A: Strange violations of Occupational Safety and Health regulations have everything from employees using forklifts to lift each other for fun to workers riding conveyor belts for amusement, using office chairs as makeshift ladders, and, unfortunately, much more.
For example, in the first forklift above: This violation was witnessed by a safety engineer. He wrote that he was visiting a manufacturing facility, and even though they knew he was coming to tour the facility, they were performing the crazy stunt shown (his actual photo). Their response was that these were contractors. However, the bottom forklift and operator were the company’s!
Regardless, the company is responsible for safety in their facility. The company lost their workers’ compensation and liability coverage for this. Insurance companies don’t want to lose money on stupidity.
There have been many strange violations of occupational safety and health regulations over the years. Here are just a few examples of strange violations of occupational safety and health regulations. It is important for employers to take safety seriously and ensure that their workers are protected from harm, courtesy of social media:
  • A construction worker in Texas was found to be using a porta-potty as a makeshift office. The worker had set up a desk and computer inside the portable toilet and was reportedly working from there for weeks before being discovered. The practice was deemed hazardous and a violation of safety regulations.In a factory in Pennsylvania, workers were found to be using a forklift to lift each other up to reach high shelves. This was deemed a violation of safety regulations, as it put workers at risk of falling or being injured by the forklift.
  • In a meatpacking plant in Iowa, workers were found to be using saws and other dangerous equipment without proper safety guards. The violations were so severe that the plant was temporarily shut down.
  • A company in California was fined for allowing employees to ride on the backs of forklifts, which is a violation of safety regulations. The practice was reportedly done to save time and increase efficiency.
Again, if any of these scenarios eerily remind you of your own crew, we are here to help! We provide industry-standard training by OSHA-certified instructors, tailored to your company’s needs:
  • Safety Training for Construction Workers as well as those in the Electrical, Mechanical Engineering, and other industries
  • Rigging & Fall PreventionTraining
  • Company Driver Training
  • Industrial Hygiene Training and more!
We can also assess your jobsite for risk, as well as run mock-OSHA inspections to bulletproof you for OSHA inspections! Call Ed Boulanger, Principle Consultant at Safety Resource Associates, LLC, Virginia’s strongest, most effective risk, safety, and health consultants since 2006.

If you have some bloopers worthy of this Rogue’s Gallery of unsafe jobsite situations, contact us. Click on any photo below to start a click-through slideshow of our Rogue’s Gallery of really bad safety violation photos, courtesy of social media:

How to Write a Company Safety Plan

'May I See Your Company Safety Plan?'

How to have the right answer when OSHA is standing there asking…

A Written Safety Manual Embodying the The Eight Key Components of a Successful Safety Management Program will not only impress OSHA, but also benefit your company in countless ways.

A well-written safety plan should include the eight key components of a successful company safety policy. A well-thought out plan written specifically for your company leaves little to chance and empowers employees to support those policies. Additionally – and importantly – handing your written plan to OSHA at a surprise inspection can go a long way toward shortening their time writing citations.

The importance of a well-designed safety management program is known by most, but unfortunately not implemented by all. An organization’s ability to keep its employees safe depends on its ability to design, implement, and improve upon safety management processes and programs within their company.

The best companies in the world prioritize employee health and safety to make it a shared responsibility for all. These companies do so in a strategic way that enables them to effectively practice prevention, while also equipping them to effectively handle any incident that may occur.

According to the National Safety Council, an effective safety management program should:

Reduce the risk of workplace incidents, injuries, and fatalities through data-driven measurements and improvements

Involve people from different parts of the organization to make safety a shared responsibility

Be well organized and structured to ensure consistent growth and performance

Be proactive, preventive and integrated into the culture of the entire organization

Given those requirements, we assembled a collection of “must haves” from industry leaders to provide you with a guide for creating a top-notch safety management program.

Here are the eight key components of a successful safety management program:

1. Formalized safety policies.

The first step to safety success is to outline the organization’s safety policies – your organization’s position on the importance of safety management, and the general expectations from each employee as to how to act in certain situations.

Safety policies should include critical operating information for employees to embrace and follow throughout their day to day working lives. These policies should include everything from general operating procedures such as: what to do in case of a fire, how often fire drills are practiced to detailed instructions for dealing with injuries if someone is hurt on the job or while in the building.

According to Jake Woolfenden, Owner of Summit Safety Group, having a written, shared, and embraced safety policy is the most basic requirement that shows an organization’s commitment to safety.



2. Make communications about safety and health regular – and effective.

Having safety policies that are frequently communicated and accessible to everyone is important. It’s critical that organizations discuss the safety policies with employees and managers to ensure understanding and adoption.

It’s also a good idea to remind employees often that safety takes priority over productivity. This message can sometimes get lost with the daily pressures of meeting order commitments. Employees sometimes feel that they get mixed messages, so be sure to remind employees of the priority of safety.

Focused, consistent messaging about safety and health can create loyal, productive, and accountable employees who feel respected and valued by the company. Regular, ongoing communication educates employees, helps to show the values of the company, and it helps to reinforce the right behaviors.

Make sure that employees feel a strong personal connection to their own safety and the safety of others – “shared accountability.” The benefits of this mutual caring by employees will be recognized instantly. You’ll see that employees embrace safety policies rather than avoid them. As a result, you’ll find a reduction in the frequency and severity of incidents and near-misses improving the overall effectiveness of your safety management program.

3. Support for behavior-based safety.

The safest companies in the world recognize the importance of creating habits around safety. That’s why many of them focus on behavior-based safety – a safety methodology that focuses on improving safety through habit creation.

Unsafe behavior is naturally habitual for most employees and they are unaware of it. Oftentimes, an activity has been done the wrong way for so long that employees aren’t even conscious of the incorrect behavior in many cases. Companies can create good behavior by forming positive habits while breaking old ones. That’s where the concept of habit change comes into play.

According to behavioral expert James Clear, it takes 66 days on average to develop a new habit. That means that organizations must dedicate themselves to continuous improvement in order to achieve optimal safety results.

In order to create habit change, Clear uses a framework called the 3R’s of Habit Change:

Reminder (the trigger that initiates the behavior)

Routine (the behavior itself; the action you take)

Reward (the benefit you gain from doing the behavior)

In your personal life, you might use a fitness tracker, set an alarm or leave notes on your bathroom mirror to remind yourself of things to help create healthy habits. You can use these same principles with your employees in the workplace, perform and record regularly near misses, behavior-based observations and/or spot checks.

4. Utilization of both leading and lagging indicators

Organizations with outstanding safety records develop a systematic method to measure what’s going on throughout their entire safety operation. It enables them to quickly and easily understand why something went wrong if it ever does. However, most organizations are far from this type of systematic reporting capability.

Many organizations primarily utilize lagging indicators – a measure of what’s happened in the past such as lost workdays, workers’ comp costs, or injury frequency. As safety leaders know, these reactive metrics do very little for future prevention of accidents and injuries.

The ability to quickly and precisely identify high-risk situations is something that should be on every safety leader’s checklist for safety performance. Leading indicators can provide insight so that the organization can predict what could happen and take action to avoid accidents from occurring. Leading indicators include measures such as frequency of safety training, number of and results of safety audits and inspections, as well as the behaviors reflecting operations including mean time of completion of corrective action, employee involvement in proactive activities and even leadership involvement.

Through gaining insights into leading and lagging indicators, organizations can gain a complete picture of all safety program activity, with the ultimate goal of preventing accidents before they ever happen.

Some anecdotal stories describe companies compiling data for days for their annual meetings. Investing in safety management software with customizable analytics can resolve the issue and give you time and money back.

5. Cutting edge tools and systems.

Companies with low injury rates equip their employees for success and they do so through more than just processes and safety management programs. They leverage cutting-edge tools and systems to keep their employees prepared and ready to handle whatever they need to.

The most impactful safety management program is one that equips any employee to quickly access the information they need and report an issue. Whether that information is an SDS Sheet, a training record, or the result of a safety audit, companies are now leveraging mobile safety management solutions to improve the timeliness of response and communication.

Just like companies provide their employees with PPE, the best safety leaders recognize the importance of mobile safety software to improve their overall safety management program. This is becoming even more important as younger workers who grew up as digital natives look for employers that accommodate working in ways that are natural and preferred for them. They can’t imagine having to fill out a paper form, fax it to someone, keep a copy for their file, etc. They expect employers to use tools that they use in their daily life to ease their adoption of organizational operations.

6. Frequent safety training and discussion

The safest companies in the world recognize the importance of continuous education of their employees, and they prioritize it.

According to OSHA, safety training provides managers, employees, and supervisors with:

Knowledge of proper practices to do their job safely

Awareness of how to eliminate hazards to reduce risk

Specialization when their specific roles require unique preparation

These three components are critical to reducing incident frequency while improving overall safety. One issue that employers face when looking to implement frequent training is that training sessions can be long and boring. When’s the last time you remember seeing an employee get excited about a training session?

7. Empowered and motivated employees

Empowering employees through your approach to safety management can result in tremendous outcomes for your organization. However, many organizations struggle to achieve the proper level of employee engagement.

According to industry expert Jake Woolfenden “The biggest problem with most safety management programs is that they focus on preventing injuries by highlighting how bad things can get – scaring employees straight. While that’s somewhat effective, it does very little to motivate employees to perform better.” This results in a fear-based culture rather than one based on success, thus reducing employee morale.

Successful safety management programs and plans consistently promote proper safety through continuous education, consistent reinforcement, and ongoing improvements.

Interested in some ideas to improve engagement and empowerment? Try highlighting a safety person of the week/month!

8. Comfort with reporting issues related to safety

It’s natural to want to get the job finished on schedule — or even ahead of time — but with a “get it done quick” attitude, accidents happen. Top tier organizations emphasize the importance of reporting potential problems before they occur, or reporting safety incidents the moment they happen.

Make sure employees understand that they shouldn’t take shortcuts and that safety is the top priority. An accident impacts productivity more than anything in a business, so make sure that the correlation between safety and productivity is understood by all – especially those managers who are evaluated on productivity.

Employees should feel interested and obligated to report a hazard or potential issue when they see it. When everyone feels a sense of responsibility for carrying out safety policies and procedures, the entire organization will improve its safety. 

It’s never-ending, but don’t despair!

Keep in mind that the commitment to safety and establishing a safe and healthy culture is never-ending. You will always find areas of opportunity for improvement, new employees to train, new hazards to address and more. These challenges keep the job interesting and rewarding! Through a top-notch safety management program, you’ll gain a systematic approach to evaluating, improving, and reviewing your safety activities to increase organizational success.

If you implement any of these eight components you’ll be one step closer to a productive, healthy, and safe organization. If you implement all eight, you are sure to see your injury rate reduced and your workers’ comp premiums low. Most of all, everyone will leave safe and sound to go home to their families each night. That is the greatest measure of success for you as a safety leader.


Safety Resource Associates can come to your jobsite and assess your risk for job hazards:

Company Safety Risk Assessment & Audits

Discover and Reduce Company Liabilities

Gap & Opportunity Analysis Service

Recordkeeping & Reporting

Hazard Assessment Service

Mock-OSHA Audits

Site & Facility Audits

We’re here to help. Don’t wait – call today!

Ed Boulanger, Principal Consultant

(804) 310-6396

Safety Resource Associates, LLC

Virginia’s strongest, most effective risk, safety & health consultant

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Safety Resource Associates is Virginia’s Strongest, Most Effective Workplace Risk, Safety & Health Consultant

  • We’re here to help.
    Call us today at (804) 310-6396
    for a no-fee initial consultation on:

      • Workplace Accident Expert Witnesses
      • Company Safety Risk Assessment
      • Industrial Hygiene Training
      • OSHA 10 & 30/EM-385 Training
      • Company Safety & Health Plans
      • Employee Safety & Health Manuals
      • Company Driver Safety Training



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Want to Ensure That Your Employees are Trained in OSHA-Compliant Safety? Schedule a Safety Training Class for Your Team

Want to Ensure That Your Employees are Trained in OSHA-Compliant Safety?

Schedule a Safety Training Class for Your Team Here.


85% of the time, we can get your OSHA fines reduced or citations removed. LOOK AT THIS:
  • OSHA’s maximum penalties for serious violations range from $14,502 per violation to $15,625 per violation.
  • The maximum penalty for willful or repeated violations ranges from $145,027 per violation to $156,259 per violation.
SRA can negotiate with OSHA on your behalf to have fines reduced or tossed out. Call Ed Boulanger, Principal Consultant, today at (804) 310-6396. We’re here to help.

When Dealing With OSHA, It Never Hurts To Show Them Your Safety Plan.


Don’t Have One?
Need an Employee Safety Manual?
Custom Employee Safety & Health Manuals for your business - Safety Resource Associates SRA can design a safety & health program for your company, assess your jobsite for safety risks, and create employee safety manuals. We also provide safety & health training classes in English and Spanish. Contact us today!


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